Our double intermediate crimp screens are applied in nearly all industrial branches. According to the various requirements we manufacture a wide range of different combinations of mesh width, wire thickness and material.

General Information

Type: blank/uncoated, galvanized*, stainless steel, aluminium, copper, brass, plastic-coated
• Width of the grid: 400 – 2.200 mm
• Length of the grid: 300 – 7.000 mm, or in roll form up to 50
• Dimensional tolerances in length and width: -0 mm /+1 mesh width (customary)
• On request fixed measures with tolerances of +/-2 mm in length and width

^* galvanized double intermediate crimp screens are manufactured from previously galvanized wire. The zinc coating is ca. 7 µm. Galvanized double crimp screens therefore are only limitedly suitable for outdoor use.

Product Range

Standard combinations of mesh width and wire diameter/material thickness for the double intermediate crimp screen products with the corresponding specific weights are listed in the table below.

Weight of double intermediate crimp screens – in kg/m²
Mesh width [mm]	Wire diameter [mm]									Crimps*
	1,6	1,8	2,0	2,5	3,0	3,4	4,0	5,0	5,8
8 x 8	3,5									3
10 x 10	3,0	4,2	4,5							3
12 x 12			3,8							3
15 x 15			3,1	4,7	6,7					3
20 x 20			2,4	3,7						5
20 x 20					5,0	6,8	9,5			3
25 x 25				3,1	4,3					5
25 x 25						5,5	7,7			3
30 x 30				2,7						7
30 x 30					3,8	4,6				5
30 x 30							6,0	10,7		3
35 x 35					2,9	4,1	5,2			5
40 x 40				2,4						9
40 x 40					2,8					7
40 x 40						3,5	4,7			5
40 x 40								7,3	10,2	3
50 x 50					2,3					9
50 x 50						2,9	3,8			7
50 x 50								5,8	8,1	5
60 x 60							3,3			7
60 x 60								5,3	6,9	5
75 x 75								4,4	5,9	7
100 x 100								3,5	4,5	9

Deviant mesh sizes and wire diameters as well as rectangular meshes can be delivered on inquiry. The nominal size of the double intermediate crimp screen always specifies the mesh width (=inner width).

* Details to the numbers of crimps

crimped screens with 5 crimps

crimped screens with 3 crimps

Double intermediate crimp screens are produced by weaving previously crimped wires into one another. The mesh width and wire diameter determine the number of crimps within a mesh width. In some cases it is possible to produce grids with identical mesh width and differing numbers of crimps. The number of crimps set by us guarantees the highest possible mesh stability.

Stock dimension of double intermediate crimp screens in mm
Mesh width x Ø	Blank	Galvanized1)	Stainless steel (1.4301)
8 x 1,6		1.000 x 2.000	1.000 x 25 lfm2)
		2.000 x 2.500
10 x 1,8	1.000 x 2.000	1.000 x 2.000	1.000 x 2.000
	2.000 x 3.000	2.000 x 3.000	2.000 x 3.000
		1.000 x 25 lfm2)
		1.500 x 25 lfm2)
12 x 2,0		1.000 x 2.000	1.000 x 2.000
15 x 2,0	1.000 x 2.000	1.000 x 2.000	1.000 x 2.000
		1.000 x 25 lfm2)
15 x 2,5		1.000 x 2.000
16 x 3,0		1.000 x 2.000
		1.500 x 3.000
20 x 2,0	1.000 x 2.000	1.000 x 2.000	1.000 x 2.000
20 x 2,5	1.000 x 2.000	1.000 x 2.000	1.000 x 2.000
		1.400 x 2.500
20 x 3,0	1.000 x 2.000	1.000 x 2.000	1.000 x 2.000
20 x 4,0		1.000 x 2.000
25 x 2,5		1.000 x 2.000	1.000 x 2.000
25 x 3,0	1.000 x 2.000	1.000 x 2.000	1.000 x 2.000
		1.500 x 3.000
30 x 3,0	1.000 x 2.000	1.000 x 2.000	1.000 x 2.000
	2.000 x 3.000	2.000 x 3.000
		2.000 x 5.000
30 x 4,0	1.000 x 2.000	1.000 x 2.000
		1.500 x 3.000
35 x 4,0		1.000 x 2.000
40 x 3,0	1.000 x 2.000	1.000 x 2.000	1.000 x 2.000
40 x 4,0	1.000 x 2.000	1.000 x 2.000	1.000 x 2.000
	1.250 x 2.500	1.250 x 2.500
	1.500 x 3.000	1.500 x 3.000
	2.000 x 2.000	2.000 x 2.000
	2.000 x 3.000	2.000 x 3.000
	2.000 x 5.000	2.000 x 5.000
40 x 5,0	1.000 x 2.000	1.000 x 2.000
		1.250 x 2.500
	2.000 x 3.000
	2.000 x 5.000
50 x 4,0	1.000 x 2.000	1.000 x 2.000	1.000 x 2.000
	2.000 x 5.000	2.000 x 5.000
50 x 5,0	1.000 x 2.000	1.000 x 2.000
	2.000 x 3.000	2.000 x 3.000
	2.000 x 5.000	2.000 x 5.000

1) Only limitedly suitable for outdoor use. Zinc coating ca. 70g/m²
2) in roll form

Special Shapes

A Double intermediate crimp screens, horizontally/vertically woven. The fill is cut out of wide sheets. As this method produces a lot of cut waste, it is only possible to manufacture small frames.
B Double intermediate crimp screens, diagonally movable up to 35°. The cutting produces little cut waste, therefore it is possible to manufacture lager elements. Ideal as filling element for stair-rails.
C Double intermediate crimp screens can also be woven diagonally. This weaving-procedure allows to absorb diagonal forces, arising e.g. in the case of large gates, so that lighter frame profiles can be chosen. Moreover, double intermediate crimp screens with diagonal meshes are often used because of their attractive visual appearance.

Application Areas

Our double intermediate crimp screens are used in the following fields as:

• Safety grids (e.g. car industry, mechanical engineering, building industry)
• Filling elements for gates and fences in buildings and gardens
• Booth construction
• Plant breeding
• Pigeon barriers
• Noise protection